Pick to Light (PTL) system is a technological solution that accelerates and ensures error-free order picking processes in warehouse management. The components and functions of this system can be summarized as follows:
Key Components of the Pick to Light Sytem
1. Light Modules
- What Is It For?
- Light indicators placed on shelves, boxes, or picking areas guide the worker to the product they need to pick.
- Features:
- Indicates the product location with LED lights.
- Can differentiate tasks or orders using color codes.
- Displays information like product quantity on a digital screen.
2. Central Control Unit
- What Is It For?
- Manages all components of the system and ensures integration with warehouse management software (WMS/ERP).
- Features:
- Manages data communication.
- Organizes the sequence of picking operations.
- Collects data for performance reporting.
3. Software
- What Is It For?
- Acts as the brain that powers the Pick to Light system.
- Features:
- Integrates seamlessly with the warehouse management system (WMS).
- Processes orders and sends commands to the appropriate light modules.
- Provides error management, process optimization, and analytical reports.
4. Mounting Equipment
- What Is It For?
- Ensures the proper placement of light modules and other equipment in the warehouse.
- Features:
- Mechanisms that can be easily mounted on surfaces such as shelves, boxes, or pallets.
- Flexible structures that facilitate the mobility of modules.
5. Data Communication System
- What Is It For?
- Enables all components in the system to communicate with each other.
- Features:
- Wired or wireless communication options.
- Real-time data transmission.
Please click frequently asked questions about the Pick to Light system. For more details and free consultation contact us now.
What Do Pick to Light Solutions Provide?
Experience faster, more accurate order fulfillment with our Pick-to-Light system.
Take advantage of our affordable and quick-to-implement solutions for a wide range of industry challenges.
Fast and Error-Free Picking
Businesses with high order volumes (e-commerce, retail)
- Prevents errors in order picking processes.
- Speeds up slow and manual operations.
- Eliminates delays that lead to customer complaints.
Fast and Easy Adaptation of Personnel
Businesses that want to adapt new employees quickly
- Reduces learning and adaptation period for new employees.
- Minimizes errors in system usage.
- Prevents fluctuations in employee productivity.
Traceability and Transparency
Sectors where accurate record keeping and traceability are critical (pharmaceuticals, health)
- Prevents incorrect or incomplete records.
- Eliminates the lack of operational visibility for management.
- Ensures compliance with product traceability requirements.
Simplicity in Complex Operations
Sectors with high parts management and product diversity (automotive, electronics)
- Prevents the assembly of incorrect parts.
- Eliminates slowdowns in operations.
- Accelerates employee training.
Efficient Use of Warehouse Space
Warehouses with limited physical space or dense warehouses (food, beverage)
- Reduces problems caused by insufficient space.
- Prevents product detorioation due to incorrect sorting.
- Ensures high warehouse efficiency.
Flexibility and Portability
Warehouses with frequent layout changes
- Prevents incompatibility of static systems.
- Reduces cost in temporary projects.
- Prevents time loss in fast changing arrangements such as seasonal storage.